Remove That Broken Alternator Bolt: Quick and Easy Fix

how to remove broken alternator bolt

How to Remove a Broken Alternator Bolt

Dealing with a broken alternator bolt can be a frustrating experience. It's like having a toothache that just won't go away. The pain of not being able to fix your car can be unbearable. But don't worry, there is a solution. In this blog post, we'll walk you through the steps on how to remove a broken alternator bolt.

The Tools You'll Need

Before you start, you'll need to gather a few tools. These include:

  • A drill
  • A drill bit that is slightly smaller than the diameter of the bolt
  • A center punch
  • A hammer
  • A pair of pliers
  • A new alternator bolt

Steps to Remove a Broken Alternator Bolt

  1. Center the drill bit. Use the center punch to create a small divot in the center of the broken bolt. This will help to keep the drill bit from wandering.
  2. Drill a pilot hole. Use the drill to drill a small pilot hole in the center of the broken bolt. Be careful not to drill too deep, as you could damage the alternator.
  3. Drill out the bolt. Once you have drilled a pilot hole, use a larger drill bit to drill out the rest of the bolt. Again, be careful not to drill too deep.
  4. Remove the bolt. Once the bolt is drilled out, you can use a pair of pliers to remove it.
  5. Install the new bolt. Once the broken bolt is removed, you can install the new bolt. Be sure to tighten the bolt to the correct torque specification.

Conclusion

Removing a broken alternator bolt can be a tricky task, but it's definitely possible with the right tools and knowledge. By following the steps outlined in this blog post, you can get your car back on the road in no time.

How to Remove a Broken Alternator Bolt

A broken alternator bolt can be a frustrating problem, but it's one that can be fixed with the right tools and a little know-how. Here's a step-by-step guide on how to remove a broken alternator bolt:

Gather Your Tools

Before you start, you'll need to gather the following tools:

  • A drill
  • A drill bit that is smaller than the diameter of the bolt
  • A center punch
  • A hammer
  • A bolt extractor
  • A new alternator bolt

Safety First

Before you begin, make sure to disconnect the negative terminal of your battery. This will prevent any electrical accidents.

Locate the Broken Bolt

Locate the broken alternator bolt. It is usually located on the back of the alternator.

Center Punch the Bolt

Use a center punch to create a small divot in the center of the broken bolt. This will help the drill bit to stay centered when you start drilling.

Drill a Pilot Hole

Use the drill to drill a pilot hole into the center of the broken bolt. The pilot hole should be about 1/4 inch deep.

Insert the Bolt Extractor

Insert the bolt extractor into the pilot hole. The bolt extractor is a specialized tool that has a reverse-threaded tip. This means that when you turn the bolt extractor, it will bite into the broken bolt and extract it from the hole.

Turn the Bolt Extractor

Use a wrench or pliers to turn the bolt extractor counterclockwise. This will extract the broken bolt from the hole.

Clean the Hole

Once the broken bolt is removed, clean the hole using a tap and die set. This will remove any debris from the hole and make it easier to install the new bolt.

Install the New Bolt

Install the new alternator bolt into the hole. Tighten the bolt until it is snug. Do not overtighten the bolt, as this could damage the alternator.

Reconnect the Battery

Reconnect the negative terminal of your battery. Start your vehicle and check for any leaks or unusual noises. If everything is working properly, you have successfully removed the broken alternator bolt.

Conclusion

Removing a broken alternator bolt can be a challenging task, but it is one that can be accomplished with the right tools and a little know-how. By following the steps outlined in this guide, you can safely and easily remove a broken alternator bolt and get your vehicle back on the road.

.